先进的 SMT 产线配置与精密工艺能力,确保每一片 PCBA 都达到行业最高品质标准。
ESMA 高速贴片线 24 小时连续运转 · 实时生产画面
通过 ISO9001 质量管理体系与 ISO14001 环境管理体系认证,覆盖中、英、越三语版本。
四个 AI 智能体协同运转,自主管理工厂、品质、交付与成本。 从系统搭建到日常运营,由智能体持续优化,让制造更聪明、更高效、更可预测。
实时采集设备运行数据,预测性维护、自动派工、稼动率优化,让每台机器始终处于最佳状态。
SPC 实时监控、异常自学习判定、不良品自动隔离与追溯,零人工介入的闭环质量管控。
订单全链路追踪、智能排产、物料齐套预检、自动预警延误风险,让每一次交付都如期而至。
物料消耗实时核算、库存呆滞预警、良率改善驱动降本,让每一分钱都花在刀刃上。
无需专业视觉算法团队,AI 智能体分析现有产线相机与光源,写代码、调试参数、部署上线。 整个 CCD 视觉检测系统从方案到上线仅用数小时,检测准确率达 99.2%。
基于 YOLOv8 / RT-DETR + WYZE PAN V3,对车间 SOP 工序进行实时合规校验:漏动作、跳步骤、配件错装/反装、左右手误用、非五指规范操作等违规自动识别。
无需采购新设备,直接基于产线现有工业相机与环形光源搭建检测方案。
智能体直接生成 OpenCV + Python 检测脚本,省去外包视觉团队数周工期。
覆盖焊点缺陷、贴片偏移、丝印字符、极性反插等多类缺陷,误判率 < 0.3%。
智能体每晚收集当日样本,自动优化算法参数,越用越精准。
STC 服务的全球客户与产品矩阵,覆盖工业传感、智能家居、机器人、消费电子等领域,以全流程制造能力赢得长期信赖。
为 AZL 工业传感器控制模块提供从 PCBA 到 Boxbuild 的端到端制造,包括三防漆涂覆与气密性测试。
为 Pod 智能温控床系列(POD5 & POD6)生产控制板 PCBA,POP 封装叠层与波峰焊工艺。
为 HDB-001 泳池清洁机器人与 MR-001 智能割草机器人主板 PCBA 制造,选择性波峰焊与三防漆工艺。
为 PAN V3 智能摄像头提供从 PCBA 到整机组装到零售包装的全流程制造,覆盖 4 阶段测试。
为 NFC 天线板(FPC)提供 PCBA 制造,含底部填充(Underfill)胶水强化工艺。
| Item | Sensata | Eight Sleep | Sunny Auto | Hualai | DELL |
|---|---|---|---|---|---|
| Country | USA | USA | China | China | USA |
| Sector | Industrial Sensors | Smart Home | Intelligent Machine | WIZE CAM | Consumer Electronics / IT |
| Mfg. Classification | PCBA + Boxbuild | PCBA Level | PCBA Level | PCBA + Boxbuild + Final Package | PCBA Level |
| In-Running Model | AZL | POD5 & POD6 | HDB-001 / MR-001 | PAN V3 | NFC Antenna Board |
| Process Requirement | SMT + Conformal Coating + Boxbuild | SMT + Wave Soldering | SMT + Selective Wave + Conformal Coating + Wave Solder + Aging | SMT + FCT + Boxbuild + BT + Package | SMT + Underfill + FCT |
| PCB Type | FR-4 | FR-4 | FR-4 (OSP) / FR-4 6-Layer (Au ENIG) | FR-4 | FPC |
| Test Requirement | ICT & FCT & Air Leak Test | FCT | Firmware & FCT + Programming & Aging & FCT | Firmware & FCT & BT + Air Leak Test | FCT |
| Special Requirements | IPX6 | NA | IPX8 Aging Test | IPX6 | Underfill |
| PCBA Parts Spec | Chip: 0201 | Chip: 0201 / QFN 0.4mm pitch / POP | 0201 / QFN 0.4mm + CPU + Network Port | Chip: 0201 / QFN 0.4mm pitch / CMOS | Chip: 0201 / Fine-pitch NFC IC |
Sensata Technologies 是工业传感器和电气保护解决方案领域的全球领导者,专业提供压力、温度、速度和电流传感器,服务工业自动化、汽车和航空航天领域。STC 为其制造 AZL 传感器控制模块,提供从 PCBA 组装到完整 Boxbuild 集成的端到端服务。
| Item | Details |
|---|---|
| Product Series | Industrial Sensor Control Module — PCBA + Boxbuild |
| In-Running Model | AZL |
| Product Positioning | Industrial-grade sensor signal processing and control module |
| Mfg. Classification | PCBA + Boxbuild (PCBA assembly + full system integration) |
| Product Form | PCBA board + full boxbuild assembly (housing, wiring harness, connectors) |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201 | Minimum component size 0201 (0.6mm x 0.3mm) |
| Pre-AOI Inspection | 100% coverage | Pre-reflow optical inspection to verify component placement before soldering |
| Reflow Soldering | Lead-free process | RoHS / REACH compliant |
| Conformal Coating | Acrylic / Silicone | Moisture, salt spray, and fungus protection |
| AOI Inspection | 100% coverage | Automated optical inspection of all solder joints |
| Boxbuild | Housing + Harness + PCBA | Complete system-level integration |
| Air Leak Test | IPX6 standard | Verifies enclosure sealing performance |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| ICT (In-Circuit Test) | Resistance / capacitance / diode / transistor online testing | IPC-9252 | 100% pass |
| FCT (Functional Test) | Sensor signal acquisition, processing, and output verification | Customer spec | All functions pass |
| Air Leak Test | System-level IPX6 waterproof integrity test | IPX6 standard | No leakage detected |
| Comparison | Product | Industry Standard |
|---|---|---|
| Waterproof Rating | IPX6 (Powerful Water Jets) | IPX4 (Splash Proof) |
| Test Coverage | ICT + FCT + Air Leak (Triple) | FCT Only |
| Manufacturing Scope | PCBA + Boxbuild (Full Scope) | PCBA Only |
| Environmental Protection | Conformal Coating + IPX6 (Dual) | Single Protection |
| Specification | Details |
|---|---|
| Substrate Material | FR-4 (Tg ≥ 150°C) |
| Surface Finish | Au (ENIG) — Excellent surface flatness, superior oxidation resistance, low contact resistance |
| Components | Chip parts: 0201 package; IC: QFN / SOP packages |
| Connectors | Industrial-grade connectors with waterproof rating |
Applications: Industrial automation sensors, factory environmental monitoring, industrial equipment condition monitoring. IPX6 waterproofing + conformal coating for harsh industrial environments.
Eight Sleep 是领先的智能家居 / 睡眠科技公司。旗舰 Pod 系列具备智能温控床垫与睡眠追踪功能。STC 制造 POD5 和 POD6 两个世代的控制板 PCBA。
| Item | Details |
|---|---|
| Product Series | Smart Home Pod Temperature Control Board — PCBA |
| In-Running Model | POD5 & POD6 (Two Generations) |
| Mfg. Classification | PCBA Level (PCBA assembly and soldering only) |
| Product Positioning | Temperature regulation core control board for smart mattress system |
| Product Form | Single PCBA board (control board only, no housing assembly) |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201 / QFN 0.4mm pitch | Minimum component size 0201 + fine-pitch QFN POP package |
| Reflow Soldering | Lead-free process | RoHS / REACH compliant |
| Wave Soldering | POP package-on-package | Secondary soldering for stacked package structure |
| AOI Inspection | 100% coverage | Automated optical inspection of all solder joints |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| FCT (Functional Test) | Temperature control loop, sensor I/O, WiFi/BT module verification | Customer spec | All functions pass |
| Comparison | Product | Industry Standard |
|---|---|---|
| Package Structure | POP (Stacked) | Single-layer SMT |
| QFN Pitch | 0.4mm | 0.5mm |
| Process | SMT + Wave Soldering | Reflow only |
| Specification | Details |
|---|---|
| Substrate Material | FR-4 |
| Surface Finish | Au (ENIG) |
| Components | Chip: 0201, QFN 0.4mm pitch, POP stack, WiFi/BT module |
| Special Process | POP Package-on-Package secondary wave soldering |
Applications: Smart home / smart bedroom, used with the Eight Sleep Pod series smart temperature-controlled mattress. Features include intelligent temperature regulation, sleep tracking, and app-based remote control via WiFi.
Sunny Automotive 专注于智能机器设备。STC 制造 HDB-001 泳池清洁机器人和 MR-001 智能割草机器人的主板 PCBA,前者具备自主导航与智能路径规划能力,后者支持 GPS RTK 导航与 AI 避障。
| Item | Details |
|---|---|
| Product Series | Robotic Pool Cleaner Mainboard — PCBA |
| In-Running Model | HDB-001 Robotic Pool Cleaner |
| Mfg. Classification | PCBA Level (PCBA assembly and soldering only) |
| Product Positioning | Core control module for autonomous underwater cleaning robot |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201 / QFN 0.4mm | High-density placement with fine-pitch QFN |
| Selective Wave Soldering | Selective aperture | For through-hole connectors and power components |
| Conformal Coating | Acrylic | IPX8 waterproof protection for underwater operation |
| Firmware Programming | Customer spec | In-system programming of MCU firmware |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| Firmware Programming | MCU firmware flash + verification | Customer spec | 100% pass |
| FCT (Functional Test) | Motor control, sensor I/O, WiFi/BT module verification | Customer spec | All functions pass |
Applications: Residential and commercial pool automated cleaning. Autonomous navigation, intelligent cleaning, IPX8 underwater operation, WiFi/Bluetooth wireless control.
| Item | Details |
|---|---|
| Product Series | Intelligent Lawn Mower Mainboard — PCBA |
| In-Running Model | MR-001 Intelligent Lawn Mower |
| Mfg. Classification | PCBA Level (PCBA assembly and soldering only) |
| Product Positioning | Core control module for intelligent autonomous lawn mowing robot |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201 | Minimum component size 0201 |
| Pre-AOI Inspection | 100% coverage | Pre-reflow optical inspection to verify component placement before soldering |
| Reflow Soldering | Lead-free process | RoHS / REACH compliant |
| Wave Soldering | THD through-hole components | Batch soldering for CPU socket and network port connectors |
| Aging Test | Continuous burn-in | Multi-hour functional burn-in for reliability validation |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| Programming | MCU firmware flash + verification | Customer spec | 100% pass |
| Aging Test | Multi-hour burn-in under power | Customer spec | No early-life failure |
| FCT (Functional Test) | Motor control, RTK GPS, sensor I/O, WiFi/BT module verification | Customer spec | All functions pass |
| Specification | Details |
|---|---|
| Substrate Material | FR-4 6-Layer (Au ENIG) |
| Components | 0201 / QFN 0.4mm / CPU / Network Port |
| Special Process | THD wave soldering for CPU socket + Network port (RJ45 / Ethernet connector) |
Applications: Intelligent autonomous lawn mowing for residential and commercial lawns. Features include GPS RTK navigation, AI obstacle avoidance, adaptive cutting height, boundary wire / virtual mapping, rain detection, and anti-theft alarm. 6-layer rigid board with CPU and network port enables complex real-time control and cloud connectivity.
Hualai Technologies 生产 WIZE CAM 系列智能摄像头。STC 为 PAN V3 型号提供端到端制造服务 — 从 PCBA 组装到整机组装,再到零售包装。
| Item | Details |
|---|---|
| Product Series | WIZE CAM Smart Camera — PCBA + Boxbuild + Final Package |
| In-Running Model | PAN V3 |
| Mfg. Classification | PCBA + Boxbuild + Final Package (Full Manufacturing Scope) |
| Product Positioning | Smart home monitoring camera with HD video + AI detection |
| Product Form | Fully assembled finished product, retail-ready packaged |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201 / QFN 0.4mm pitch / CMOS | High-density placement for compact camera mainboard |
| Manual Soldering | Selective hand-solder | For components requiring manual attachment |
| Lens Assembly | Optical alignment | Precision lens & image sensor mounting |
| Air Leak Test | IPX6 standard | Verifies enclosure waterproof sealing |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| ICT (In-Circuit Test) | Resistance / capacitance / diode / transistor online testing | IPC-9252 | 100% pass |
| FCT (Functional Test) | Sensor signal, WiFi/BT module, image capture verification | Customer spec | All functions pass |
| BT Pairing Test | Bluetooth pairing + communication | Customer spec | Successful pairing |
| Air Leak Test | System-level IPX6 waterproof integrity | IPX6 standard | No leakage detected |
| Specification | Details |
|---|---|
| Substrate Material | FR-4 |
| Surface Finish | Au (ENIG) |
| Components | 0201 / QFN 0.4mm pitch / CMOS image sensor / WiFi+BT dual-mode module |
| Special Process | IPX6 waterproof enclosure + optical lens assembly |
Applications: Home security monitoring, remote caretaking, smart home integration. HD video, AI detection, two-way audio, WiFi + BT dual-mode, IPX6 waterproofing. Full manufacturing chain from board to retail-ready packaging.
STC 为 DELL 消费电子与 IT 设备提供 NFC(近场通信)天线模块的 PCBA 制造。FPC 柔性基板允许集成到紧凑、超薄设备中。底部填充胶水确保在反复弯折与操作应力下的长期机械可靠性。
| Item | Details |
|---|---|
| Product Series | NFC Antenna Module — FPC PCBA Assembly |
| In-Running Model | NFC Antenna Board |
| Mfg. Classification | PCBA Level (PCBA assembly and soldering only) |
| Product Positioning | NFC antenna module for DELL consumer electronics and IT devices |
| Product Form | FPC (Flexible Printed Circuit) with mounted NFC IC and passive components |
| Process Step | Technical Parameter | Description |
|---|---|---|
| SMT Placement | Chip parts: 0201, Fine-pitch NFC IC | High-precision placement on flexible substrate |
| Reflow Soldering | Low-temperature profile | FPC-compatible profile to prevent substrate warping |
| Underfill Dispensing | Epoxy adhesive | Under-key-component reinforcement for mechanical strength |
| Underfill Curing | Thermal cure | Controlled temperature ramp for proper adhesive crosslinking |
| Test Type | Test Content | Standard | Accept Criteria |
|---|---|---|---|
| FCT (Functional Test) | NFC communication range + data transfer verification | Customer spec | All functions pass |
| Comparison | Product | Industry Standard |
|---|---|---|
| Substrate | FPC (Flexible) | Rigid FR-4 |
| Reinforcement | Underfill (Epoxy) | No reinforcement |
| Form Factor | Ultra-thin / Bendable | Rigid board |
| Specification | Details |
|---|---|
| Substrate Material | FPC (Flexible Printed Circuit) — Polyimide-based flexible substrate |
| Surface Finish | ENIG or OSP (depending on design requirements) |
| Components | 1. Chip parts: 0201 package 2. Fine-pitch NFC IC 3. Passive antenna components |
| Special Process | Underfill — Epoxy adhesive dispensed under key components for mechanical reinforcement |
Applications: NFC (Near Field Communication) antenna module for DELL consumer electronics and IT devices. Enables contactless data transfer, mobile payment, and device pairing. FPC flexible substrate allows integration into compact, thin-profile devices. Underfill adhesive ensures long-term mechanical reliability under repeated bending and handling stress.
| Customer | SMT | Special Solder | Coating | Boxbuild | Final Pkg |
|---|---|---|---|---|---|
| Sensata | ● | — | ● | ● | — |
| Eight Sleep | ● | Wave | — | — | — |
| Sunny Auto | ● | Selective Wave | ● | — | — |
| Hualai | ● | Manual | — | ● | ● |
| DELL | ● | — | — | — | — |
| Customer | ICT | FCT | Firmware | BT | Air Leak |
|---|---|---|---|---|---|
| Sensata | ● | ● | — | — | ● |
| Eight Sleep | — | ● | — | — | — |
| Sunny Auto | — | ● | ● | — | — |
| Hualai | — | ● | ● | ● | ● |
| DELL | — | ● | — | — | — |
| Customer | Surface Finish | IP Rating | Conformal Coating |
|---|---|---|---|
| Sensata | Au (ENIG) | IPX6 | ● |
| Eight Sleep | Au (ENIG) | NA | — |
| Sunny Auto | OSP | IPX8 | ● |
| Hualai | Au (ENIG) | IPX6 | — |
| DELL | ENIG / OSP | NA | — |
| Customer | Chip Parts | QFN Pitch | POP | CMOS |
|---|---|---|---|---|
| Sensata | 0201 | — | — | — |
| Eight Sleep | 0201 | 0.4mm | ● | — |
| Sunny Auto | 0201 | 0.4mm | — | — |
| Hualai | 0201 | 0.4mm | — | ● |
| DELL | 0201 | — | — | — |
无论是样机试产还是批量制造,STC Workshop 都能为您提供专业可靠的解决方案。
该平台仅限授权人员访问。请输入访问密码,验证通过后将跳转到智慧管理平台。